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  3. METAL WORK 1213A10080ZN

METAL WORK 1213A10080ZN Pneumatic Cylinder 15552 100MM 80MM

1213a10080zn Metal Work Pneumatic Cylinder Iso 15552 Series 3 100mm Bore 80mm Stroke

( Brand: Metal Work ), ( Manufacturer Part Number: 1213A10080ZN ), ( Part Type: Pneumatic Cylinder ), ( Unit Type: Unit ), ( Bore Diameter: 100mm ), ( Country Of Origin: Italy )

Review METAL WORK Pneumatic Cylinder Iso Series 100mm Bore 80mm Stroke

The **1213A10080ZN pneumatic cylinder**, adhering to the **ISO 15552** standard, represents a high-performance, precision-engineered actuator designed for demanding industrial applications where reliability, efficiency, and compact form factor are paramount. This cylinder features a **100mm bore diameter** and a **80mm rod diameter**, delivering a robust stroke length of **121mm** (as indicated by the model designation), making it ideal for applications requiring moderate to high force output within confined spaces. Constructed with a **zinc-plated steel body**, the cylinder offers excellent corrosion resistance while maintaining structural integrity, ensuring longevity even in harsh environments where moisture, dust, or chemical exposure may be present. The **ISO 15552 compliance** guarantees seamless integration with standard pneumatic systems, simplifying installation and maintenance, as it adheres to universally recognized mounting and porting dimensions.

The **double-acting design** of this pneumatic cylinder ensures bidirectional force generation, allowing for precise control in both extension and retraction phases, which is critical for applications such as clamping, positioning, or automated assembly tasks. Its **standardized ISO flanges** (e.g., 100mm bore with corresponding porting) facilitate easy connection to a variety of pneumatic fittings, including quick-disconnect couplings, reducing downtime during system setup or adjustments. The **80mm rod diameter** provides a balanced trade-off between strength and weight, ensuring stable operation while minimizing energy consumption, which is particularly advantageous in energy-efficient automation setups. Additionally, the cylinder s **sealed rod guide** prevents contamination from entering the cylinder chamber, thereby extending the life of internal components and maintaining consistent performance over extended use.

For enhanced durability, the **1213A10080ZN** incorporates **high-quality polyurethane seals** and **low-friction piston rods**, which reduce wear and tear while minimizing energy loss during operation. The **zinc-nickel (ZnN) plating** on the rod further protects against corrosion, making this cylinder suitable for both indoor and outdoor applications where exposure to the elements is a concern. The compact yet sturdy design allows for integration into tight machinery layouts, making it a versatile choice for OEMs and maintenance engineers working with limited space constraints. Whether deployed in packaging machinery, material handling systems, or automated manufacturing lines, this pneumatic cylinder delivers consistent, repeatable motion with minimal maintenance requirements, contributing to overall operational efficiency and cost savings. Its modular design also supports easy customization, such as the addition of position sensors or magnetic feedback devices, for advanced control applications.

### **Analysis of the Pneumatic Cylinder: 1213A10080ZN (ISO 15552, 100mm Stroke, 80mm Bore)**

This pneumatic cylinder follows the **ISO 15552** standard, which is widely adopted in industrial automation. Below is a detailed breakdown of its pros and cons, followed by a conclusion and recommendation.

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### **Pros**

1. **Standardized Design (ISO 15552 Compliance)**

- The cylinder adheres to an internationally recognized standard, ensuring compatibility with a broad range of pneumatic systems, fittings, and accessories.

- Easier to source replacement parts, seals, and mounting hardware from multiple manufacturers.

- Simplifies integration into existing or new pneumatic circuits.

2. **Reliable Performance**

- ISO 15552 cylinders are designed for durability, with robust construction to withstand repeated cycles in industrial environments.

- Properly maintained, they offer consistent force and stroke, reducing downtime due to mechanical failure.

3. **Modular and Customizable**

- The **1213A** series (likely a **double-acting** cylinder) allows for easy customization, such as:

- Different rod diameters or stroke lengths (if available from the manufacturer).

- Mounting options (e.g., flange, clevis, or trunnion).

- Rod end configurations (e.g., threaded, quick-release, or ball joints).

- Accessories like cushions, position sensors, or magnetic feedback can be added for enhanced functionality.

4. **Energy Efficiency**

- Pneumatic systems are generally more energy-efficient than hydraulic ones for many applications, as compressed air is easier to control and distribute.

- No risk of fluid leaks, which can contaminate the environment.

5. **Wide Application Range**

- Suitable for light to medium-duty applications such as:

- Packaging machinery.

- Material handling (e.g., pushing, clamping, or lifting).

- Automation in manufacturing (e.g., assembly lines).

- Medical or laboratory equipment (if properly sealed and filtered).

6. **Quick and Easy Installation**

- Standardized fittings (e.g., **ISO 6149-1** quick couplings) allow for rapid connection to air lines.

- Minimal maintenance required compared to hydraulic cylinders.

7. **Safety Features**

- Double-acting cylinders provide controlled movement in both directions, reducing the risk of uncontrolled motion.

- Can be equipped with safety devices like **end-of-stroke cushions** or **limit switches** for added protection.

8. **Cost-Effective for High-Volume Use**

- While the initial cost may be moderate, the long-term reliability and low maintenance requirements make it cost-effective for industrial use.

- Lower operational costs compared to hydraulic systems due to the simplicity of compressed air systems.

---

### **Cons**

1. **Lower Force Output Compared to Hydraulics**

- Pneumatic cylinders generate **less force per unit area** than hydraulic cylinders (since air is compressible and loses pressure over distance).

- For heavy-duty applications (e.g., pressing, forging, or high-load lifting), hydraulic cylinders may be more suitable.

- The **80mm bore** (10.21 in ) limits maximum force to roughly **1021 N (104 kgf) at 1 bar** (assuming 6 bar working pressure), which may be insufficient for demanding tasks.

2. **Pressure Drop and Leakage Risks**

- Compressed air loses pressure over long distances, leading to reduced performance if the cylinder is far from the compressor.

- **Leakage** can occur at seals, fittings, or the rod, leading to inefficiency and potential contamination if moisture or debris enters.

- Requires proper **air filtration, lubrication, and maintenance** to prevent issues.

3. **Limited Precision**

- Pneumatic systems are less precise than servo-hydraulic or electric actuators due to:

- Compressibility of air (causing slight movement variations).

- Dependence on consistent air supply pressure.

- For applications requiring **high positional accuracy**, electric or hydraulic alternatives may be better.

4. **Noise and Vibration**

- Pneumatic cylinders can generate **loud operating noises**, especially at high speeds, which may require sound-dampening measures in sensitive environments.

- Rapid extension/retraction can cause **vibration**, potentially affecting delicate components or nearby machinery.

5. **Temperature Sensitivity**

- Extreme temperatures can affect air pressure and cylinder performance:

- Cold air reduces pressure, weakening force output.

- High temperatures can cause seal degradation or air leakage.

- Requires proper **temperature compensation** in harsh environments.

6. **Dependence on Air Supply**

- The system must have a **reliable compressed air source**, which adds complexity (compressor, dryers, filters).

- Power outages or compressor failures can halt operations unless backup systems are in place.

7. **Maintenance Requirements**

- While low-maintenance, **seals, rods, and fittings** must be inspected periodically to prevent wear and tear.

- **Lubrication of seals** is often necessary to extend cylinder life.

- Contaminated air (moisture, oil, debris) can damage internal components if filters are inadequate.

8. **Limited Stroke-to-Bore Ratio**

- The **100mm stroke** relative to the **80mm bore** is reasonable, but for applications requiring **longer strokes**, a different cylinder model may be needed.

- Oversized strokes can lead to **whipping** (rod bending) if not properly supported.

9. **Safety Hazards**

- **Sudden release of air** can cause injury if not properly vented.

- **Rod ejection** (if the cylinder fails) can pose a risk if safety guards are not in place.

- Requires proper **lockout/tagout (LOTO) procedures** during maintenance.

10. **Environmental Considerations**

- Compressed air systems consume energy, contributing to operational costs.

- **Leaks** can waste compressed air, increasing energy expenses.

- In some cases, **alternative drives** (e.g., electric or hydraulic) may be more environmentally friendly depending on the application.

---

### **Conclusion**

The **1213A10080ZN pneumatic cylinder (ISO 15552, 100mm stroke, 80mm bore)** is a **well-suited choice for light to medium-duty industrial applications** where standardized, reliable, and modular pneumatic actuation is required. Its compliance with ISO 15552 ensures compatibility with existing systems, while its double-acting design provides controlled movement in both directions. The cylinder is cost-effective for high-volume use, easy to install, and requires minimal maintenance compared to hydraulic alternatives.

However, it is **not ideal for high-force, high-precision, or heavy-duty applications**, where hydraulic or electric actuators may perform better. The **80mm bore limits maximum force**, and **pressure drop, leakage, and noise** are inherent challenges that must be managed through proper system design and maintenance. For environments with **extreme temperatures, high vibration, or strict noise restrictions**, additional safeguards or alternative actuators may be necessary.

---

### **Recommendation**

**Buy this cylinder if:**

You need a **standardized, reliable, and easy-to-integrate** pneumatic actuator for **light to medium-duty applications** (e.g., packaging, material handling, automation).

Your system **already uses ISO 15552 components**, ensuring seamless compatibility.

You prioritize **low maintenance, quick installation, and cost efficiency** over maximum force or precision.

The **maximum force requirements ( 100 kgf at 6 bar)** are sufficient for your application.

You can **mitigate noise, vibration, and air quality issues** (e.g., using silencers, proper filtration, and lubrication).

**Consider alternatives if:**

Your application requires **high force or heavy-duty performance** (e.g., pressing, lifting >100 kg).

**Precision positioning** is critical (e.g., CNC machining, medical devices).

The environment has **extreme temperatures, high humidity, or corrosive conditions** (may need specialized seals or materials).

**Noise or vibration sensitivity** is a concern (e.g., cleanrooms, sensitive electronics).

You prefer **lower operating costs in the long run** (electric actuators may be more efficient for intermittent use).

**Additional Tips for Optimal Use:**

- **Pair with a high-quality air compressor** and **proper filtration system** (e.g., moisture separators, particle filters) to extend cylinder life.

- **Use cushioned ends** to reduce wear and noise at stroke limits.

- **Regularly inspect seals and rod** for wear; replace if damaged.

- **Consider adding a position sensor** (e.g., magnetic or inductive) if precise control is needed.

- **Ensure proper mounting** to prevent rod whipping or misalignment.

**Final Verdict:**

This cylinder is a **solid, practical choice for many industrial pneumatic applications** where its strengths align with your needs. However, a thorough assessment of your specific requirements particularly force, precision, and environmental conditions will determine whether it is the best fit or if an alternative (e.g., hydraulic or electric) would be more appropriate.

Details:

Products Most of our photos are the actual item you purchasing. Metal Work Pneumatic Cylinder ISO 15552 Series 3 100mm Bore, 80mm Stroke. Please refer to the photos. Unless stated otherwise in the listing.

Defective items may only be exchanged for the same title. Brand: Metal Work Pneumatic. MPN: 1213A10080ZN. Country of Manufacture: Italy.

Bore: 100mm. Standard: ISO 15552 Series 3.

part #: 1213a10080zn prices

  • $137.00-$285.00

specifications hydraulicylind:

  • brand: Metal Work
  • mpn: 1213a10080zn
  • part type: Pneumatic Cylinder
  • unit type: Unit
  • bore diameter: 100mm
  • country of origin: Italy

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  • started: March 4, 2026
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general hydraulicylind:

  • Business Industrial > Hydraulics, Pneumatics, Pumps Plumbing > Hydraulic Pneumatic Cylinders
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part type: pneumatic cylinder, unit type: unit, bore diameter: 100mm, country of origin: italy,
category: business & industrial > hydraulics, pneumatics, pumps plumbing > hydraulic pneumatic cylinders, sku: 21731691898642663,
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